Analytical Method Development and Optimization - Validation of analytical methods can be more easily accomplished by breaking the task down into a series of planned steps. - BioPharm International


Analytical Method Development and Optimization
Validation of analytical methods can be more easily accomplished by breaking the task down into a series of planned steps.

BioPharm International

Analytical Method Selection

Many new technologies are now available for biopharmaceutical development. These analytical advances and their appropriate application are discussed in detail in the literature.8–10 Because these technologies are constantly improving—resulting in shorter testing times and increased throughput, ease of use, sensitivity, selectivity, and precision—at some point existing methods will be replaced with better ones. Automating a procedure, resulting in long-term savings and fewer operator errors, is one reason to follow this process. A more sensitive method may increase the likelihood of observing impurities at an upstream-process stage where corrective action is less expensive.

Whether it is the initial license procedure, an update, or a replacement to a licensed procedure, qualified personnel should carefully select a new test methodology and its appropriate instrumentation. Changing biological assays (for instance, impurity testing by enzyme-linked immunoabsorbant assay [ELISA]) requires extra care. Literature should be reviewed before selecting a new method. Accuracy is a prime consideration, because any bias in results must be reflected in the release specifications.11 When replacing existing technologies with automated or more sensitive ones, alert and action levels and associated specifications must be adjusted if needed. In-process and product specifications should reflect production process consistency and analytical capabilities, unless otherwise dictated by regulatory authorities.11

Current GMP guidelines state that GMP documentation and the detail of validation activities should increase as the production process progresses.12 Testing upstream stages may actually be more critical than many final container release tests because it provides evidence of fermentation quality and the efficiency of impurity removal—although the tests are more uncertain and variable. Final container testing attests that active and inactive formulation components remain at predicted levels with little variability.

Science- and risk-based testing should carefully evaluate different product quality attributes that can impact overall product quality. Testing for in-process impurities (such as host cell proteins) should emphasize overall measurement sensitivity, selectivity, and precision. In other words, the analytical method should detect batch-to-batch variations; whether the measurements are extremely accurate (100% recovery) is not as important.

Some of the most advanced and innovative analytical technologies may be extremely informative for characterization of product, impurities, or the product matrix, but may not be appropriate for product release testing. When selecting an appropriate quality control (QC) method, the pros and cons should be carefully weighed against each other. Solid evidence that the new method will provide equivalent or better results is necessary when submitting a license change to regulatory authorities. The method's requirements should be similar to instrument requirements and based on the expected capability of the new method, as determined by a careful data review and identification of critical assay characteristics.

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